Glass fiber fabrics are engineered in various forms, each designed for specific performance needs in composite manufacturing.
1. Glass Fiber Woven Fabrics (Grid Cloth):
This foundational fabric is made from untwisted roving—continuous bundles of parallel glass filaments. Grid cloth is a primary reinforcement in hand lay-up processes, with its strength concentrated along the warp (lengthwise) and weft (crosswise) directions. For specialized applications needing strength in one direction, unidirectional fabrics are produced with more roving aligned accordingly.
Composition: Untwisted roving consists of parallel filaments or single fibers.
Types: E-Glass (alkali-free) is common for electrical insulation and high strength; C-Glass (medium-alkali) offers good chemical resistance.
Production: Fiber diameters typically range from 12–23 micrometers, with roving counts from 150–9600 tex. These are directly used in filament winding, pultrusion, or chopped strand production.
2. Glass Fiber Mat Types:
Mats are non-woven glass fiber forms, held together by binders or stitching.
Chopped Strand Mat (CSM): Features 2-inch (50mm) glass filaments randomly distributed and bonded with resin. It's ideal for hand lay-up, continuous sheet molding, and SMC (Sheet Molding Compound) processes, known for uniform weight and good resin impregnation.
Continuous Filament Mat (CFM): Uses continuous filaments laid in an "8" pattern and bonded with powdered resin. CFM offers superior reinforcement compared to CSM, perfect for pultrusion, RTM (Resin Transfer Molding), and GMT (Glass Mat Thermoplastic).
Surface Mat: A thin mat of fine-diameter C-glass fibers, used to create a resin-rich surface layer, hiding fiber patterns and improving chemical resistance.
Needled Mat: Can be chopped fibers needle-punched into a base fabric for insulation or filtration, or continuous filaments needle-bonded into a 3D structure for GMT production.
Stitched Mat: Produced by stitching chopped or long fibers into mats without resin binders, offering pollution-free benefits, excellent resin absorption, and cost-effectiveness.
3. Advanced Glass Fiber Woven Fabrics:
Beyond standard weaves, innovations create specialized fabrics for complex demands.
Standard Glass Cloth: Available in E-glass and C-glass, commonly used for electrical insulation boards, PCBs, tanks, boats, and molds. Weave patterns include plain, twill, satin, leno, and basket weaves.
Glass Fiber Tape: Loom-woven (smooth edge) or cut (frayed edge), perfect for electrical components requiring high strength and dielectric properties.
3D Woven Fabrics: Mechanically woven or knitted in three dimensions, these fabrics are used in aerospace, automotive, and medical devices for their enhanced interlaminar shear strength. They can be produced in various shapes like blocks, tubes, or hollow cones.
Shaped Woven Fabrics: Custom forms like domes or cones woven on specialized looms.
Stitched Woven Fabrics: Warp and weft yarns are stitched into a 3D structure, improving delamination resistance, reducing weight, and simplifying manufacturing.
Contact Person: Ms. Sophia Zhang
Tel: +86 13773027491
Fax: 86-512-52565400